Chinese Manufacturer CE Certificate Safety Glass Interlayer Sgp Film Extrusion Machine

• After-sales Service: 1 Year
• Warranty: 1 Year
• Type: Sheet Extruder
• Plastic Processed: Sgp
• Product Type: Extrusion Molding Machine
• Feeding Mode: One Feed
• Model NO.: KW 160-2850
• Assembly Structure: Integral Type Extruder
• Screw: Single-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Weight: 25 Tons
• After Sales Service: Online Training
• Transport Package: by Sea, Carton
• Specification: 23*4.0*4.5
• Trademark: ShinRun
• Origin: Huizhou, China
• HS Code: 8477209000
• Production Capacity: 2 Sets / Month

Product Description

Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!



1.0 Φ160 Single Screw Extruder                           1 Set
1.1 Electric heating of main extruder
1.1.1 The whole section of the host barrel is heated by ceramic heater.
1.1.2 Total heating power: about 88 kw

2.0 Extruder Drive Motor and Speed Control                  

• Brand: Siemens motor, inverter motor
• Rated power: 250 kw
• Rated speed: 1450r/min
• Speed range: 5~50 HZ
• Cooling method: independent fan cooling
• Adopt ABB or ETD frequency conversion governor, heavy-duty type, 250 KW

3.0 High Torque Transmission Gearbox

• Direct power transmission through direct linkage elastic coupling
• High strength type hardened gear reducer brand/model Guomao / 375 special high-torque reducer
• Reducer reduction ratio i=22:1
• The gears of the reducer are made of high-strength alloy steel with carburized quenched and ground teeth, and the thrust pack bearings are all designed to work continuously for eight years.

4, Double-column Ex-changer & Rotary Filter System                     

• • DP-A-150 Rotary Ex-changer Filter            
  • Material: H13 hot steel, vacuum quench HRC50, hardness is HRC65;
  • Extrusion capacity 250~450Kg/h;
  • Heating power:12KW,heating 3 areas;
  • Filter: 25~30Mpa,Temp: 320ºC;
  • With high-precision imported sensor.
  • Equipped double-valve hydraulic system and accumulator 

5, Melt Gear Metering Pump System                     

• Revolution: 10-100rpm. Volume: 371CC, suitable for 250-700 Kg/hr.

• Voltage: 220V/50HZ, heating power: 7.2KW, stainless heating bar, i=1:25
• It equipped with 11KW Siemens motor and ETD vector frequency governor, Guomao gearbox transmission, universal coupling.

• GEFREN (Italy) melt pressure sensor + RKC closed loop control, controls the rotation speed of screw to ensure stable, even and quantitative extrusion.

6, PVB Film 2850mm T-die and (By hand)                      1 Set                     

• The extrusion width of die lip: 2850mm (adjustable)

• The max height: 2.0mm

• The min height: 0.5mm

• Heating power: within 3KW/area, 13 areas in total, 2 sideboard and 1 die lip ; Voltage: 220V/50Hz

• Material: 5CrNiMo steel

7, Three-Roll Calender Structure (Horizontal)                   1 Set
7.0 Toughness steel structure and the laser device to ensure the high-precision of the whole machine, with high-precision direct sliding rail.
7.1 Double way cross channels fixed texture roll                  Spec:Φ450×2850 mm

• • • Chrome plating with static balance treatment
    • 2.5″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission    
    • Servo motor + Jinhongda Gear Box

7.2 Double way cross channels fixed texture roll                  Spec:Φ450×2850 mm

• • • Chrome plating with static balance treatment
    • 2.5″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission    
    • Servo motor + Jinhongda Gear Box

7.3 Double way cross channels fixed texture roll                  Spec:Φ450×2850 mm

• • • Chrome plating with static balance treatment
    • 2.5″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission    
    • Servo motor + Jinhongda Gear Box

8, X-Ray Thickness Gauge (Chinese, Inspection Only) 

• With low energy X ray sensor, auto display thickness, with cooling system
• Non-contact mode
• Computer control bin
• Display
• Frame

9,  Haul-off Part and Inspection Position                   1 Set
9.0 Haul-off Structure (1st) and Cooling Structure

• The frame adopts high-strength structure, and the structure of precision assembly and processing is conducive to the precise calibration and alignment correction of each device.
• The traction roller is driven by servo motor, synchronous pulley system for precise transmission, and frequency converter with closed-loop feedback for automatic speed control.
• Traction steel roller Φ180×2850 mm; rubber compression roller Φ120×2850 mm, the roller cylinder advances the swing arm horizontal pressure
• The traction frame is equipped with 3 aluminum guide rollers, matte surface treatment

9.1 Online Inspect Station

• Gantry type defect detection station, easy to stand up
• Inspection light box consists of 3 groups of light sources (white light)
• Light box closed by PMMA light diffusion plate, uniform light dispersion
• The bottom and bottom of the light box is equipped with a scale

9.2 Haul-off Structure (2^nd)

• Traction roller Φ120×2850 mm, Drive roller Φ180×2850 mm
• The traction roller is driven by servo motor, synchronous pulley system for precise transmission, and frequency converter with closed-loop feedback for automatic speed control.
• The traction frame is equipped with 3 aluminum guide rollers, matte finish, surface sun level hardening

9.3 Tempering and natural cooling section

• Adopts 4 aluminum alloy guide rollers, total length of tempering section is 150cm
• The water temperature is adjustable to ensure that the PVB sheet is evenly cooled horizontally.
• The guide rolls are balanced dynamically and statically, and the shaft head position can be adjusted horizontally and up and down.

9.4 Online Slitting

• 4 sets of pneumatic cutting edge knife set, the blade is alloy mold material
• Knife shaft alloy material, hardening treatment, frequency motor + reducer, 0.75KW
• 4 sets of edge material export wheel, nylon material
• 2 sets of edge material rewinder, independent torque motor control

• Maximum unwinding diameter Φ450 mm

10. Rewinding & Winding Structure                      1 Set
10.0 Isolation film unwinding unit

• Isolation film square winding mechanism is installed on one side of the winder in the direction of the film, using up and down single-station unwinding, cantilever gantry type film feeding, spreading      
• Unwinding magnetic powder clutch: 10KG, 2 sets
• 1 arc roller for spreading isolation film, Φ150×2850 mm
• Isolation film slitting knife is made of knife, with 4 knife sets, knife shaft with measuring scale, knife holder fixed pole is made of aluminum profile
• The maximum winding diameter is Φ550 mm
• Electrostatic eliminator

10.1 Friction type surface winding unit

• The winder adopts steel structure + wall plate structure molding
• Winding back pressure roller, Φ400×2850 mm
• Adopts servo motor  4KW
• Winding axis drive motor adopts servo motor  2.0KW
• Split-coupling electromagnetic clutch, FMP-100 type
• Cylinder SC63*900, 2 sets
• Synchronous reducer adopts the brand of Taiwan

• The winding shaft adopts 6-inch shaft
• Automatic meter and encoder, with 2000 pulse points
• Reel change and film breaking method: manual film cutting
• Winding machine with film electrostatic elimination device