KW180-1800 EVA POE Film Production Line 0EM Manufacturer Plastic Machine
Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.
The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.
Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!
Combined with extrusion and embossing, it raise productivity and reduce cost. We've successfully made PC, PVC reflecting film extrusion line.
Components and parameters Extrusion Part (Vaccum Exhaust Type) 1.0 Extruder (Vaccum Exhaust Type) XR-120/38
Screrw D/C Φ120 / 38 L/D
Material 38CrMoAl,nitriding treament,0.4-0.7mm
Screw effective length Φ120×38D=4560 mm
Special screw design ensures even plastication and stable extrusion.
1.1 High Wear-resistent alloy hopper Double Flange fixed
Material 38CrMoAl,nitriding treament
Ceramics heater 7 areas,general power is 59.7 KW
7 areas vortex blower
1.2 Driver
Siemens Beide AC frequency governor 4P/132 KW
Cooling method blower
Power 3 phase/AC380V/50Hz
Fixed speed 1480rpm/min
AC frequency speed governor ABB / Y1000 132 KW
1.3 Transmission
Harden Reducing Gearbox Guomao (NO.1 in China)/ ZLYJ280
Reducing I i=18
With the hard gear transmission and high-intensity alloy steel by cemented quenching, the thrust bearing of the reduction box is designed for operating continuous eight years.
1.4 Feeding
Stainless steel hopper (including the alarm device when without material)
Valve control feeding speed and small window to inspect
1.5 Frame
Wheels device more easy operation
Height is adjustable
It is made of profile steel with high-tough ability.
1.6 Hydraulic exchanger
Main extruder hydraulic fast screen exchanger filter (discontinuous) Φ 140 single plater double-station
High-temp tough steel D2 / 40Cr
Max pressure for melt ≤20 Mpa
Plug-in heating pipe General Power 7.6 KW
1.7 Melt Gear Measuring Pump System MAAG
High-precision melt measuring pump system GD-70
Rotation Range: 10-100/min (adjustable)
Chromium Nickle
Plug-in heating pipe General Power 4KW
Siemens Beide frequency motor driver & Guomao gear reduction box ABB frequency governor
1.8 Inspection and control
Closed-loop auto control including PID smart temp-controller and blower to ensure precise temperature.
Extrusion T-die and Co-extrusion Distributor 2.0 T-die (adjustable) JC TIMES/1200mm
7 areas control Power:about 55KW
Excellent Alloy Steel Material:German 2738 steel
Max opening 4.5 mm
Thickness range 1-3 mm
Three-Roll Calender 3.0 Toughness steel structure andthe laser device to ensure the high-precision of the whole machine. With high-precision direct sliding rail. 3.1 Double way cross chanels mirror roll Spec:Φ450×1250 mm
Chrome plating with static blance treament
2″ joint,flange fixing;
YASKAWA servo motor driver & SHIMPO gear reduction box
3.2 Double way cross chanels sandy roll Spec:Φ450×1250 mm * 2
Chrome plating with static blance treament
2″ joint,flange fixing;
YASKAWA servo motor driver & SHIMPO gear reduction box
3.3 Roll Temp-Controller 3 sets
Independent high-temp with high presure pump, the max temperature is 180ºC
Pipe fast heater, with PID smart temp-controller
Water cooling
Sweden heating wire 30 KW
High pressure oil pump 4 HP
3.4 Infrared ray heating pipe baking box, arc design (for the upper roll) Haul-off Stucture 4.0 Haul-off
Toughness steel structure andthe laser device to ensure the high-precision
AC motor driver, frequency governor with closed-loop control, synchro transmission
Steel roll: Spec.Φ180×1100 mm;Rubber roll: Spec. Φ150×1100 mm
Φ200×1100 mm * 2units, mirror roller with high-temp water for tempering, Φ200×1100 mm * 2units, mirror roller with cold water for fast cooling, to improve finished product stability.
3shaft and magnetic particle clutch, unwind and rewind structure
Arc roll to ensure smoothness
Computer Servo Cutter and Transmission Part 6.0 vector frequency & gear reduction box Siemends motor/ ABB frequency governor/Guomao gear box
Two rubber rolls;
Movable circular saw cutter, vaccum device
1500 mm conveyor & collecting station, adjustable speed.
Dehumidity and Dryer 7.0a, continuous circulation closed system, including tower drying device, molecular sieve dryer and spiral blower. b, the parts direct connection with raw material are make from stainless steel. c, all the pipes are excellent stainless steel pipes d, PLC control Electrical Control Part 8.0 Electrical Control 1 set
The control system is including the casting extruding unit, the extruding temperature-control unit, the calender unit, the tractor unit, the automatic winding unit and the tension control unit. They are mutually independent as well as mutually related.
Adopted imported electrical elements for the control system, suchu as PLC, touch screen.
Adopted imported AC frequency governo, parameters can be setup through touch sceen.
1, About the after-sales service? Due to the epidemic situation, we can contact with our customer online to discuss the assembling working. If necessary, we will send our tenichcal person to our customer's factory.
2, How to pack it? AGenerally, the machine with film packaging, some important parts packed in wooden cases.
3, Why choose us?
We have people who have been specialized in this industry for more than ten years, and will impress you with the best quality.
4, What is the minimum order quantity?
Minimum order quantity is one set. You also can purchase some components.