China Casting Film Extrusion Line Wholesale Manufacturer

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: KW 120-1800
• Plastic Processed: PP
• Product Type: Film Extrusion
• Feeding Mode: One Feed
• Assembly Structure: Integral Type Extruder
• Screw: Twin-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Weight: 20 Tons
• After Sales Service: Online Service
• Transport Package: by Sea, Transparent Film
• Specification: 23*4.0*4.5
• Trademark: ShinRun
• Origin: Huizhou, China
• HS Code: 8477209000
• Production Capacity: 2 Sets / Month

Product Description

Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!



Designing for office stationery, food laminating packaging, steaming film, aluminized film, embossed isolation film, tablecloth film and wrap for fruits & vegetables. Applied for PP, PE, EVA, PEVA, PA, EVOH, PVA etc.
Parameters

Model	KW-110-1650 M	KW-75/120/75-2500 M
Diameter	φ110 mm	φ75+120+75mm
Layer	1-layer	3-layer / ABA,5-layer / ABCBA
Thickness	0.02-0.20mm	0.02-0.10mm
Width	1470mm	2150mm
Usage	Stationery Film, Embossed Film	Soft Packaging & Printing Film
Line speed	100 m/min	200 m/min
General Power	≈ 180 KW	≈ 400 KW
Max output	240 kg/h	480 kg/h

Remark: Only for your preference, and it will be changed according to actual data.

Basic Components:
1,SJ 90/34 Extruder                                       1 unit
2,1000 tractor and cooling bridge                            1 unit
3,1000 calender                                          1 set
4,Independent Electric Control Cabinet                       2 sets
5,Roller Circulation Temperature-control Water Tank            1 set
6,Double-position Turnover Winder                          1 set
7,Casting Air-knife (from Taiwan)                           1 set
8,Negative Pressure Vacuum Exhaust Hood  (from Taiwan)      1 set
9,PLC + Touch Screen Human-Computer Interface              1 set

,Description of the machine:
1,Main Motor SJφ90*34 Single Extruder
1)  Frame
    It is made of profile steel with high-tough ability.
2) 225 Harden Reducing Gearbox
(1)  i=12.5 :1
(2)  With the hard gear transmission and high-intensity alloy steel by cemented quenching, the thrust bearing of the reduction box is designed for operating continuous five years.
3)  AC Motor
(1)  Power:4-pole-55kw   
(2)  Voltage:3~380V    50Hz
4) Belt Pulley ( with buffers, more effectively protect the gearbox)
(1)  9C6, 16C6 belt pulley                     1set
(2)  V-belt                                     6 sets
5)  Hopper and Screw (Designed by KOSTA, high-efficiency and separating Type)
(1)  The material of Hopper and Screw are 38CrMoAlA
(2)  the depth of nitriding:0.5~0.7, the toughness of nitriding is more than HV960
(3)  Diameter of screw : φ90
(4)  L/D of screw: 34 : 1
(5)  Melt pressure sensor  (Inspection)                                       1 set
6)   Hopper
(1)  Stainless steel hopper (including the alarm device when without material)           1 unit
7)   Cooling System of the Barrel     
(1)  Fans cooling device                                                      1 set
(1)  Stainless steel covers                                                     1 set
8)   Heater                                                                1 set
(1)  Voltage: 2~AC380V, 50Hz three-phase △ c connection
(2)  Interior diameter :φ160
(3)  Material: the heater of extruder is made of ceramics, others are cast aluminum.
9)   Flange                                                                1 set
(1)  H13 steel
(2)  Blacking treatment on the surface
10)  Plate Fast Hydraulic Exchanger and Hydraulic Station
Double-station fast screen exchanger                                            1 set
Hydraulic station                                                            1 set
With classical accumulator circuit design, it can be high-pressure and large-flow clearance working.
Max running pressure: P=130f/c
Min running pressure: P=80f/c
The pressure of accumulator: P=200f/c
Output of oil pump: 4³/rev
2,1000mm CPP Flim T-Die (JC TIMES, a famous manufacturer in China)
(1)  Discharging width of die lip:1000 (adjustable)
(2)  Max opening of the die lip: 3.0
(3)  Min opening of the die lip:0.18
(4)  Heating power: within 5kw /area, 5 areas in total.
It made from Excellent Alloy Steel 5CrNiMoV, coat-hanger channel, closed connection with cover, all the screw are 12.9 grade.
3,1000mm Calender
Line speed:5~35 m/min;
1)  Calender Frame
It is made of profile steel with high-tough ability to make sure the high-precision.
2)  Transmission System of Roller
       It adopted FALK reduction gearbox transmission roller and derived by FALK frequency motor, synchro transmission and high-level SAMCO (Japan) vector frequency governor.
(1)  Power of motor drive by casting roller 4KW*1units motor drive (FALK frequency), and SAMCO (Japan) vector frequency governor 4 KW.
(2)  Φ450*1000mm mirror roller (1 unit)
(3)  Φ300*1000mm metallic roller (1 unit), can strengthen cooling.
(4)  The diameter of main roller to control temperature: 2
3)   Electrical Lifting, Forward and Backward Unit of Roller
     Including the transmission system, wheel lifting component, the power of transmission is 1.5KW.
4, 1000 Tractor and Cooling Bridge
(1)  Upper roller: φ180*1000, with natural wear resistant silicon material, and the interior axle is made from 45# steel.
(2)  Lower roller: φ200*1000glossy steel roller is made from 45# steel.
(3)  Traction guide roller:φ80*1000,made from aluminum alloy material,with anodizing and static-dynamic treatment,including the flattened roller.
(4)  Traction power:gearbox reducer (Zhujiang, Chinese)and motor drive (Wannan, Famous Chinese brand), the power is 1.5kw*1 set.
(5)  The rise distance of traction follower roller: 50, cylinder operation.
(6)  SAMCO (Japan) vector frequency governor 1.5kw*1 unit. 
(7)  Edge winder: disk-type
(8)  Cutting knife: edge-cutting and the size required, 3 units
(9)  Traction bridge: made of steel wielding.

5,Roller Circulation Temperature-control Water Tank                     1 set
6,Double-position Turnover Winder                                     1 set
   Vector motor and tension control system 1 set, 3gassing axis 2 units.
7,Vulnerable Parts and Tools
1,Regulator tool of the T-Die                                        1 set
2,Usual tools                                                     1 set
3,Band Heater                                                    2 units
4,AC contactor                                                    2 units
5,OMRON smart temperature-controller                                1 unit
6,Heating tube of the T-Die                                           4 units
7,Thermo-element                                                2 units
8,The introduction of the frequency governor                             3 units
9,The introduction of the hydraulic station                               1 unit
10,The introduction of the whole line                                    1 unit