China Kw120-1800 Safety Glass Interlayer PVB Film Wholesale Manufacturer Plastic Extruder

• After-sales Service: 3 Year
• Warranty: 1 Year
• Type: Film Extrusion
• Plastic Processed: PVB
• Product Type: Film Extrusion
• Feeding Mode: One Feed
• Model NO.: KW 120-1800
• Assembly Structure: Integral Type Extruder
• Screw: Single-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Exhaust
• Automation: Automatic
• Computerized: Computerized
• Weight: 25 Tons
• Aftersales Service: Online Service
• Transport Package: by Sea, Carton
• Specification: 23*4.0*4.5
• Trademark: ShinRun
• Origin: Huizhou, China
• HS Code: 8477209000
• Production Capacity: 2 Sets / Month

Product Description

China KW120-1800 Safety Glass Interlayer PVB Film Wholesale Manufacturer Plastic Extruder




Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!



BASIC DESCRIBTION OF THE MACHINE
1, Extrusion Technology Procedure: 
Mixing, melting, plastification by extruder → Straight transmission by filter → Pressure-control by melt pump → Extrusion by T-die → Forming & chilling by three-roll structure → Film transmission → Thickness gauge → Inspect the film quality (Manual) → Film transmission → Trimming Structure → Lamination and winding → Blade group → Winding and packaging


Parameters         
 

Model	KW160-2800 EVA/POE	KW95-50-2850 PVB/SGP	KW  130-2850 TPU / SGP
Diameter	Φ160mm	Φ90 + Φ50mm Double-screw	φ130mm
Material	EVA/POE	PVB	TPU,SGP
Usage	Solar Modules & Safety Glass Film	Interlayer Film for Architecture & Automotive windshields	Architecture & Bullet-proof Interlayer Film
Thickness	0.20-1.0mm	0.38-1.52mm	0.38-1.52mm
Width	≤2400mm	≤2440mm	≤2440mm
Layer	1 - layer	1 - layer,Colors	1 - layer
General Power	≈ 310KW	≈ 520 KW	≈ 350KW
Output	250-450 kg/h	350-500 kg/h	250-380kg/h
Size	18×4.5×4.0M	26×5×8.5 M	23×4.5×5M

    
  Remark: Only for your preference, and it will be changed according to actual data.

2, Main Technology Parameters:
: 

Effective Width of Product	1120mm
Line Speed of the Machine	~15m/min
Tolerance of Sheet Thickness	±0.005mm
The Forming Thickness Range of Sheet	0.38~1.52mm
Double-position Winder	The Max Diameter of Winding ≤Φ550
Processing Material	PVB Raw Material and Recycled Material
The Max Extrusion Output	≤ 280 kg/hr
Size	23×3.5×.8.5 M
General Power	about 280KW, actual 40%
General Weight	about 25 tons

INTRODUCTION OF THE MACHINE
Single-Screw Extruder 
1, Parameters of Single-screw Extruder 

Model Item	XR-105/110-34	Remark
Power of Motor	110kw(SIEMENS Beide AC MOTOR)	Speed ≤1000 r/min
Rotation Speed of Screw	1480 rpm
Governor of Main Engine	Parker Frequency Governor
Length-Diameter Ratio	L/D=34
Material of Screw Thread	Excellent 38CrMoAlA Nitriding Steel
Material of Roller	Excellent 38CrMoAlA Nitriding Steel
Material of Axial	40CrNiMoA
General Power of Heating	27 kw
Transition Joint	Nitriding Steel
General Power	~280 kw
Extrusion Output	200~400kg/hr (It depends on the thickness, technology and material fomulation)

2, Double-screw Main Extruder
2.1 Barrel 

• L/D=4 for every area
• Heater for outside and soft water cooling channel inside, independent heating & cooling control.
• Excellent 38CrMoAlA Nitriding Steel, hardness is HV950~1050
• Barrel and joint are CNC processing
• 9 areas             

  2.2 Screw

• Involute spindle connecting
• Excellent 38CrMoAlA Nitriding Steel, hardness is HV950~1000
• CNC processing

2.3 Frequency AC Motor 

• Model:Z6
• Rated power:110kw
• Rated speed:1450 r/min
• Speed regulation:1:50
• Cooling method:Strengthen circulation cooling, power is 3 KW

  2.4 High Torque Transmission

• The integrated speed reduction and torque, improving bearing carrying capacity, radial bearing can run for 20000 hours at least.
• Hardness gear box with high performance, HRC58-62 and grinding precision is 6-level.
• Radial bearing is Japanese NSK.
• CNC processing to ensure performance and long operation life.
• immersion oil lubrication with strength circulation cooling system, the power of pump is 0.55KW, with high-efficiency heating ex-changer.

2.5 Electrical Control System

• PLC control, easy operation
• Including temp-control system and drive system.
• RKC smart digital meter to control temperature, with binary-channel, PID setting etc
• Parker Frequency Governor

• Contactor, relay, breaker, button and indicator.

• Rittal-copy structure, spacious and reasonable layout, easy maintenance.

  4, Melt Gear Metering Pump System (JC TIMES) 

• GD-E65*1 set for main extruder

• Revolution: 10-100rpm. Volume: 371CC, suitable for 250-700 Kg/hr. 

• Voltage: 220V/50HZ, heating power: 7.2KW, stainless heating bar, i=1:25
• It equipped with 15KW Siemens motor and ABB vector frequency governor, Guomao gearbox transmission, universal coupling. 

• GEFREN (Italy) melt pressure sensor + RKC closed loop control, controls the rotation speed of screw to ensure stable, even and quantitative extrusion.

 5, PVB Film1400mm T-die and (By hand)                JC TIMES  1 set

• The extrusion width of die lip: 1400mm( adjustable)
• Heating power: within 3KW/area, 13 areas in total, 2 sideboard and 1 die lip ; Voltage: 220V/50Hz
• Material: 5CrNiMo steel

• Distributor adopts core rod and sub-insert adjustment. With Gantry Crane

 6, Three-Roll Calender Structure (Horizontal)
6.0 Toughness steel structure and the laser device to ensure the high-precision of the whole machine, with high-precision direct sliding rail.
6.1 Double way cross channels fixed texture roll                  Spec:Φ400×1400 mm

• • • Chrome plating with static balance treatment 
    • 3″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission     
    • Siemens motor + ABB frequency governor + Guomao Gear Box

6.2 Double way cross channels fixed texture roll                  Spec:Φ400×1400 mm

• • • Chrome plating with static balance treatment 
    • 3″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission     
    • Siemens motor + ABB frequency governor + Guomao Gear Box

6.3 Double way cross channels fixed texture roll                  Spec:Φ400×1400 mm

• • • Chrome plating with static balance treatment 
    • 3″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission     
    • Siemens motor + ABB frequency governor + Guomao Gear Box

7, Industrial Chiller and Roll Temperature Controller
  7.0 Industrial Chiller  * 2 sets                           
 7.1 Casting/Mirror roll temp-controller

• High power & pressure,pump:11KW,4KW
• Pipe fast heater,with PID smart temp-controller ensures high precision
• Solenoid valve

8, X-Ray Thickness Gauge (Chinese, Inspection Only)  1set

• With low energy X ray sensor, auto display thickness, with cooling system
• Non-contact mode
• Computer control bin
• Display
• Frame

9, Haul-off () 

• Toughness steel structure and the laser device to ensure the high-precision 
• AC motor driver with closed-loop control, synchro transmission
• Steel roll: Spec.Φ200×1400 mm;Rubber roll: Spec. Φ200×1400 mm
• Cooling part is 2.5m, aluminium roll
• Cutting blade: edge-cutting, 4 units 
• Trimming winding structure * 2 sets, torque motor control
• Double-position unwinding & lamination structure
• Magnetic clutch brake
• Arc roll 
• Max unwinding diameter Φ450 mm

10, Haul-off 

• • • Double rubber roller Φ200×1400 mm
    • Siemens motor + ABB frequency governor + Guomao Gear Box
    • Aluminium roll with positive hardening treatment

11, Light Board Flaw Inspection Position       1 set

• • • PMMA board
    • efficient bulb, with dependent switch
    • Gantry crane design, easy for standing inspection. There is a rule on the bottom

12, Winding Structure

• • Static elimination device
  • Max winding diameter ≤400mm
  • With winding frame, auto blade changing winding
  • Network flatten roll
  • Mitsubishi high-precision tension sensor, closed-loop control

  1, About the after-sales service?
Due to the epidemic situation, we can contact with our customer online to discuss the assembling working. If necessary, we will send our tenichcal person to our customer's factory.

2, How to pack it?
AGenerally, the machine with film packaging, some important parts packed in wooden cases.
 

3, Why choose us?

We have people who have been specialized in this industry for more than ten years, and will impress you with the best quality.
 

4, What is the minimum order quantity?

Minimum order quantity is one set. You also can purchase some components.

5, How long is the equipment warranty?

One year warranty and lifelong maintenance.