Basic Info.
Model NO.
KW-75-120-1500 M
After-sales Service
1 Year
Product Type
Extrusion Molding Machine
Feeding Mode
Multiple Feed
Assembly Structure
Integral Type Extruder
Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Computerized
Computerized
After-Sale Service
Online Service
Product Description
Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!It is suitable for light diffusion panels, LCD backlight module diffusion panels, stationery, bags, storage boxes, car interiors, disposable cups/bowls, etc. The market is promising. Applied for PP, PE, GPPS, ABS, PET, PC and PMMA etc. Model | KW-75-120-1500 M | KW-75/120/75-1800 M |
Diameter | φ75+120 mm | φ75+120+75mm |
Layer | 1-layer / AB | 3-layer / ABA |
Thickness | 1.2-2.0mm | 1.0-3.0mm |
Width | 1300mm | 1600mm |
Usage | light diffusion panels, stationery, bags, storage boxes | LCD backlight module diffusion panels |
Line speed | 8 m/min | 8 m/min |
General Power | ≈ 400 KW | ≈ 550 KW |
Max output | 400kg/h | 500 kg/h |
Remark: Only for your preference, and it will be changed according to actual data.The Solution of KWJP105-1000 ABS Extrusion LineTechnology of Sheet Production The drying treatment of raw material; The granulate heating, conveying, pressing, melting, and mixing through extruder; Melting and filtering; The material is stable extruding from the die; Sheet forming; Three-roller Calendering and cooling forming; Edge cutting to get required sizeCooling and conveying the sheet;Edge winding Traction; Winding; Cutting the sheetBrief Introduction of the Extrusion Line 1, 105/33 Extruder (Exhausted single screw) 1 unitAuto feeder with drying device 1 set 2, Hydraulic fast screen-changer and hydraulic station 1 set 3, T-die (JC Times) 1 unit 4,Three-rollerCalender (Horizontal, including the movable and lifting structure) 1 unit 5, Double-tractor Structure and cooling bridge 1 set 6, laminated device (Double unwinding) 1 set 7, Water circulation die-temp controller of roller 1 set 8, Static removal device 1 set 9, PLC + Touch Human-Machine Interface 1 set 10, Slitter device 1 set 11, Edge winder 1 set 12, Surface friction winder 1 set 13, Servo cutting machine (automatic) and conveying system 1 uniParameters Raw Material | ABS; PS |
Effective Width | ≤800mm |
Thickness Range | 0.30~1.0mm0 |
Thickness Error | ±0.0075mm ~ ±0.02mm It also depends on the thickness and specs of the sheet. |
Specs of the press roller | Φ450×1000mm, Independent transmission, Vector frequency governor (hydraulic puller) |
Specs of the fixed roller | φ450×1000mm, Independent transmission, Vector frequency governor |
Specs of the shaped roller | φ450×1000mm, Independent transmission, Vector frequency governor |
Mechanism line speed | 3~25.5 m/min |
Max Output | ≤280kg/h (the thickness≥0.40mm) |
Max diameter of roll | 600mm |
The Specs of the Product | Single layer |
General Power | About 168kw , the actual coefficient is 0.45 |
Size L*W*H | about 20×3.5×3.9 m |
General Weight | About 10.5 Tons |
Description of Separate Part1, ExtruderSpecs of screw | 105 | φ105×33 |
Style of screw | 105 | Separating type with high-efficiency(dedicated for ABS),designed by KOSTA |
Power of motor | 105 | 75kw |
Areas of heating | Motor | 8 |
T-die | 5 |
Power of heating | 105 | ~48kw +25kw |
Accuracy of tempt-control | ±1ºC |
Power of cooling fans | 0.18kw×6; |
Effective width of die | 950mm (JC TIMES) |
The max rounds of screw | 105 | 90rpm |
Extrusion capacity | 105 | ≤280kg/h , basing on the specs and thickness of the product |
3, three-roller calender Specs of roller | Press roller | Φ450×1200mm(the independent transmission) |
Fixed roller | φ450×1200mm(the independent transmission) |
Shaping roller | φ450×1200mm(the independent transmission) |
Transmission power of roller | 2.2kw×3 |
The max rounds of fixed roller | 16rpm |
Roller radial beat | ≤0.005mm |
Roller comprehensive beat | ≤0.01mm |
Roller surface roughness | Ra0.2μm |
Hard Cr of roller surface | 0.05mm |
Roller surface roughness | HRC60~62 |
Power of hydraulic station motor | 2HP |
Distance of three roller lifting | 60mm |
Power of lifting motor | 1.5kw |
Power of wheeled motor | 1.1kw |
4, Roller temp-controller a, Tem-control type: independent-open style. b, Multi-grade high-efficiency pump.c, OMRON smart temp-controller, Japand, PID self-control Heating power | 6kw×3 |
Power of thermo pump | 3HP×3 |
Exhaust of thermo pump | 15M3 /h |
Temp-regulating range | ~90ºC |
Temp-control accuracy | ±1ºC |
5, Natural cooling guide roller devicea, horizontal natural cooling frame, easy-operation and inspection . b, specs of guide roller: 8-φ80×1000(mm).c, aluminum guide roller, with anode harden treatment.d, edge-cutting style: pneumatic slitter, the width can be adjustable. 6, Edge winder a, two independent dynamic winding device . b, torque motor with direct transmission: 2-1.5N·M7, Double-traction structurea, traction: compress traction with cylinder and rubber roller. b, motor: WANNAN frequency motorc, speed governor: (Japan) SAMCO high-level frequency converter. Specs of upper rubber roller | φ180×1200mm |
Specs of lower rubber roller | φ200×1200mm (independent transmission) |
Power of motor | 2.2kw |
The max rounds of steel roller | 35rpm |
8, Double-position center winder Power of motor | 2-10N·M |
Diameter of winding core | φ75×φ95 |
Max diameter of winding | 600mm |
Max width of winding | 900mm |
9, Electricity control system With Siemens PLC and Delta human-computer interface to eliminate electric disturb. Temp-controller adopts OMRON smart controller and Relay to ensure high-accuracy. Adopted SAMCO vector frequency controller unit to ensure the high-accuracy. 10, Computer Servo Cutting Machine + Conveying System + Lifting StructurePLC+ XinJie 7(China) Touch Screen Human-Computer Interface;JANPANNSE FUJI servo motor and driver 1KW*1set; SAMCO frequency governor + 2.2KW cutting knife with motor-driven. Tension and size are High precise. The knife is made from 9SiCr.
Address:
Banqiao Industrial Zone, Taimei, Boluo County, Huizhou, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Huizhou Xiangrun Intelligent Manufacturing Co., Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.
The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001: 2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.
Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!