PP/PE/GPPS/ABS/Pet/PC/PMMA Foaming Sheet Extrusion Machine

• After-sales Service: 1 Year
• Warranty: 1 Year
• Type: Sheet Extruder
• Plastic Processed: ABS
• Product Type: Extrusion Molding Machine
• Feeding Mode: Multiple Feed
• Model NO.: KW-75-120-1500 M
• Assembly Structure: Integral Type Extruder
• Screw: Single-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Weight: 22tons
• After-Sale Service: Online Service
• Transport Package: by Sea
• Specification: 23*4.0*4.5
• Trademark: ShinRun
• Origin: Huizhou, China
• HS Code: 8477209000
• Production Capacity: 2 Sets / Month

Product Description

Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!

It is suitable for light diffusion panels, LCD backlight module diffusion panels, stationery, bags, storage boxes, car interiors, disposable cups/bowls, etc. The market is promising. Applied for PP, PE, GPPS, ABS, PET, PC and PMMA etc.

 

Model	KW-75-120-1500 M	KW-75/120/75-1800 M
Diameter	φ75+120 mm	φ75+120+75mm
Layer	1-layer / AB	3-layer / ABA
Thickness	1.2-2.0mm	1.0-3.0mm
Width	1300mm	1600mm
Usage	light diffusion panels, stationery, bags, storage boxes	LCD backlight module diffusion panels
Line speed	8 m/min	8 m/min
General Power	≈ 400 KW	≈ 550 KW
Max output	400kg/h	500 kg/h

Remark: Only for your preference, and it will be changed according to actual data.



The Solution of KWJP105-1000 ABS Extrusion Line

Technology of Sheet Production
  The drying treatment of raw material;
   The granulate heating, conveying, pressing, melting, and mixing through extruder;
   Melting and filtering;
 The material is stable extruding from the die;
   Sheet forming;
   Three-roller Calendering and cooling forming;
   Edge cutting to get required size
Cooling and conveying the sheet;
Edge winding
   Traction;
   Winding;
   Cutting the sheet

Brief Introduction of the Extrusion Line
  1, 105/33 Extruder (Exhausted single screw)                            1 unit
Auto feeder with drying device                                    1 set
  2, Hydraulic fast screen-changer and hydraulic station                             1 set
  3, T-die (JC Times)                                                         1 unit
  4,Three-rollerCalender (Horizontal, including the movable and lifting structure) 1 unit
  5, Double-tractor Structure and cooling bridge                                    1 set
  6, laminated device (Double unwinding)                                         1 set
  7, Water circulation die-temp controller of roller                          1 set
  8, Static removal device                                                      1 set
  9, PLC + Touch Human-Machine Interface                                       1 set
  10, Slitter device                                                            1 set
  11, Edge winder                                                             1 set
  12, Surface friction winder                                                    1 set
  13, Servo cutting machine (automatic) and conveying system                         1 uni

Parameters
 

Raw Material	ABS; PS
Effective Width	≤800mm
Thickness Range	0.30~1.0mm0
Thickness Error	±0.0075mm ~ ±0.02mm It also depends on the thickness and specs of the sheet.
Specs of the press roller	Φ450×1000mm, Independent transmission, Vector  frequency governor (hydraulic puller)
Specs of the fixed roller	φ450×1000mm, Independent transmission, Vector  frequency governor
Specs of the shaped roller	φ450×1000mm, Independent transmission, Vector  frequency governor
Mechanism line speed	3~25.5 m/min
Max Output	≤280kg/h (the thickness≥0.40mm)
Max diameter of roll	600mm
The Specs of the Product	Single layer
General Power	About 168kw , the actual coefficient is 0.45
Size L*W*H	about 20×3.5×3.9 m
General Weight	About 10.5 Tons

Description of Separate Part
1, Extruder

Specs of screw	105	φ105×33
Style of screw	105	Separating type with high-efficiency(dedicated for ABS),designed by KOSTA
Power of motor	105	75kw
Areas of heating	Motor	8
	T-die	5
Power of heating	105	~48kw +25kw
Accuracy of tempt-control		±1ºC
Power of cooling fans		0.18kw×6;
Effective width of die		950mm (JC TIMES)
The max rounds of screw	105	90rpm
Extrusion capacity	105	≤280kg/h , basing on the specs and thickness of the product

3, three-roller calender
 

Specs of roller	Press roller	Φ450×1200mm(the independent transmission)
	Fixed roller	φ450×1200mm(the  independent transmission)
	Shaping roller	φ450×1200mm(the  independent transmission)
Transmission power of roller		2.2kw×3
The max rounds of fixed roller		16rpm
Roller radial beat		≤0.005mm
Roller comprehensive beat		≤0.01mm
Roller surface roughness		Ra0.2μm
Hard Cr of roller surface		0.05mm
Roller surface roughness		HRC60~62
Power of hydraulic station motor		2HP
Distance of three roller lifting		60mm
Power of lifting motor		1.5kw
Power of wheeled motor		1.1kw

4, Roller temp-controller
a, Tem-control type: independent-open style.
b, Multi-grade high-efficiency pump.
c, OMRON smart temp-controller, Japan
d, PID self-control
 

Heating power	6kw×3
Power of thermo pump	3HP×3
Exhaust of thermo pump	15M^3/h
Temp-regulating range	~90ºC
Temp-control accuracy	±1ºC

5, Natural cooling guide roller device
a, horizontal natural cooling frame, easy-operation and inspection .
b, specs of guide roller: 8-φ80×1000(mm).
c, aluminum guide roller, with anode harden treatment.
d, edge-cutting style: pneumatic slitter, the width can be adjustable.

6, Edge winder
a, two independent dynamic winding device .
b, torque motor with direct transmission: 2-1.5N·M

7, Double-traction structure
a, traction: compress traction with cylinder and rubber roller.
b, motor: WANNAN frequency motor
c, speed governor: (Japan) SAMCO high-level frequency converter.
 

Specs of upper rubber roller	φ180×1200mm
Specs of lower rubber roller	φ200×1200mm (independent transmission)
Power of motor	2.2kw
The max rounds of steel roller	35rpm

8, Double-position center winder
 

Power of motor	2-10N·M
Diameter of winding core	φ75×φ95
Max diameter of winding	600mm
Max width of winding	900mm

9, Electricity control system
  With Siemens PLC and Delta human-computer interface to eliminate electric disturb.
  Temp-controller adopts OMRON smart controller and Relay to ensure high-accuracy.
  Adopted SAMCO vector frequency controller unit to ensure the high-accuracy.

10, Computer Servo Cutting Machine + Conveying System + Lifting Structure
PLC+ XinJie 7(China) Touch Screen Human-Computer Interface;JANPANNSE FUJI servo motor and driver 1KW*1set; SAMCO frequency governor + 2.2KW cutting knife with motor-driven. Tension and size are High precise. The knife is made from 9SiCr.